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Oblique Flange🧵 Short Staple

SPICON

SPInning CONical Ring — Oblique Flange Technology for Maximum Spindle Speed

SPICON (SPInning CONical Ring) — precision oblique flange ring for Ne 20–100+ counts. Two-piece design, 1010 HV hardness, Ra 0.041–0.049 μm. 4–5× more ring-traveller contact area than T-flange: less heat, higher speeds, better yarn quality.

1010 HV
Hardness
0.041–0.049 μm
Surface Ra
3–12+ years*
Ring Life
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Starting price:₹295/spindle position (fixed)
SPICON
Ring Profile:Oblique Flange (SPICON)
Ring ID:36–54 mm
Ring Height:8 / 10 mm
Starting Price:₹295/spindle position (fixed)
Custom Designs:Available on request
SPICON — hero photo

Product Overview

SPICON stands for SPInning CONical Ring — the name describes the oblique (conical) profile of the ring's inner race surface that is the defining feature of this design.

The SPICON ring is built on a principle first conceived by Soviet Union engineers in the early 1960s — the oblique flange ring, known in scientific literature as the "SU ring." Unlike the conventional T-flange ring, the oblique (angled) race surface of the SPICON provides approximately 4–5 times more contact area between ring and traveller. This dramatically reduces surface pressure at the ring-traveller interface, which is the primary thermal bottleneck limiting spindle speed.

With lower surface pressure, the traveller generates less heat, enabling significantly higher spindle speeds with no increase in traveller wear. RGPL's own mill trials confirm spindle speed gains of 6–13% over T-flange rings while simultaneously delivering better yarn quality — fewer neps, lower hairiness, and fewer thin and thick places.

The inner support ring (the second piece in SPICON's two-piece design) eliminates the oblique flange ring's historical weakness: yarn unthreading during machine stop-start. The support ring prevents the yarn from slipping inside the ring during stops, virtually eliminating this class of end-breaks.

Laboratory-verified: Hardness 1010 HV (Silver Crown Metal Coatings, Coimbatore); Surface Roughness Ra 0.041/0.047/0.049 μm (Roots Metrology, Coimbatore).

Important: SPICON's oblique race profile is not compatible with standard T-flange travellers. It requires dedicated oblique-flange travellers — Bracker (Switzerland) travellers are recommended. These must be imported, which increases traveller cost compared to regular Indian travellers. Mills should factor in Bracker traveller pricing and lead times when planning a SPICON installation.

Key Features

Oblique (angled) flange race — 4–5× more ring-traveller contact surface than T-flange
Two-piece design: main ring + inner support ring (both included in stated price)
Inner support ring eliminates yarn unthreading during machine stops — RGPL's own innovation
Highest hardness in RGPL range: 1010 HV (lab-verified, Silver Crown Metal Coatings)
Finest surface finish: Ra 0.041–0.049 μm (lab-verified, Roots Metrology, CBE)
Proven +6–13% higher spindle speeds vs T-flange rings in mill trials
Better yarn quality at higher speed: fewer neps, lower hairiness, less irregularity
Principle: Oblique Flange Ring (SU Ring concept, Soviet Union, early 1960s)
Hard chrome coated race surface for maximum life
Requires Bracker (Switzerland) oblique-flange travellers — standard travellers not compatible; must be imported

Technical Specifications

Ring ProfileOblique Flange (SPICON) — SPInning CONical Ring
ConstructionTwo-piece: Main Oblique Ring + Inner Support Ring (both supplied)
Contact Surface vs T-Flange~4–5× larger (research-documented)
Hardness1010 Vickers (HV) — lab verified
Surface Roughness (Ra)0.041 – 0.049 μm — lab verified
Available Heights8 mm, 10 mm
Ring ID Range36 – 75 mm
Ring ODID + 2× oblique flange width (as per frame spec)
Ring Fitting/FixingDedicated adapter/holder — compatible with major compact-frame OEMs
Traveller CompatibilityBracker (Switzerland) oblique-flange travellers only — standard T-flange travellers not compatible; must be imported
CoatingPremium Hard Chrome (SIGMA-EXCEL grade)
Ring LifeCotton 5–12+ yrs (standard speed) · Cotton 3–6 yrs (high speed) · Synthetics/blends 3–6 yrs (speed dependent)
Design PrincipleOblique Flange Ring (SU Ring concept, Soviet Union, early 1960s)
Custom DesignsAvailable for any compact/semi-compact frame gauge on request
Hardness Verified BySilver Crown Metal Coatings, Coimbatore
Ra Verified ByRoots Metrology, Coimbatore

Applications

High-speed compact spinning (Rieter K44, K45, K48, LMW LR60A)
Medium to fine count cotton (Ne 20–80)
Combed cotton at higher spindle speeds
Viscose / Cotton blends in compact spinning
100% Polyester high-speed applications
Combed Cotton + Lycra (stretch yarn) applications
Any application where maximum spindle speed is required
Mills experiencing high traveller wear on T-flange systems

Fiber Compatibility

Cotton (combed, Ne 20–80)50/50 Viscose/Cotton compact spinCombed Cotton + Lycra60/40 Cotton/Polyester blend (fine count)Polyester (high-speed)Viscose / Modal

SPICON

SPInning CONical Ring — Oblique Flange Technology for Maximum Spindle Speed

Starting Price₹295/spindle position (fixed)
Lifespan3–12+ years*
Hardness1010 HV
Surface Ra0.041–0.049 μm
Request Custom Quote
✓ Direct from manufacturer
✓ Technical support included
✓ Fast delivery from Coimbatore
✓ Sample supply available